Manufacturing
Gazipur facility
Manufacturing takes place at a single site in Gazipur. The site covers material receiving, storage, production, packing, finished-goods holding and dispatch.
Site summary
- Site
- Gazipur, Dhaka Division, Bangladesh
- Site area
- Confirmed on request.
- Production lines
- Confirmed on request.
- Rated output
- Confirmed on request.
- Shift pattern
- Confirmed on request.
Production sequence
Receiving
Raw materials and packaging accepted against specification and supplier documentation.
Storage
Segregated storage under defined temperature and hygiene conditions.
Preparation
Weighing and batching to the approved formulation.
Processing
Processing under monitored and recorded parameters.
Filling / packing
Filling or packing, coding, and seal verification.
Hold and release
Finished goods held until required checks are complete.
Dispatch
Release and dispatch against traceable batch records.
Each step is governed by a written instruction. Operators record the parameters required by that instruction. Records are retained and linked to the batch code printed on the finished pack.
Controls applied on site
Hygiene and sanitation
Cleaning schedules are defined by area and by equipment. Cleaning is signed off before production starts. Personnel follow hygiene rules covering clothing, hand washing and access to production areas.
Utilities
Water used in production is treated and monitored. Steam, compressed air and refrigeration are maintained under planned schedules. Utility records are retained.
Pest control
The site operates a pest-control programme with defined inspection points and documented inspection results.
Maintenance
Planned preventive maintenance is scheduled for production and utility equipment. Breakdown work is recorded, and equipment is released back to production only after cleaning and verification.
Foreign-body control
Screening, sieving, magnets and inspection points are applied where the product and process require them. Detection equipment is verified at defined intervals.
Warehousing and dispatch
Raw materials, packaging and finished goods are stored in segregated areas. Stock rotation follows first-expired-first-out. Dispatch is recorded against batch.
Site visits and audits
Customer and third-party audits are arranged in advance through the Dhaka office. Visitors follow the site hygiene and safety rules, including protective clothing and restrictions on photography in production areas.