Manufacturing

One route through the plant, from goods-in to dispatch.

Production at Gazipur is organised as a single controlled route. Material enters against a specification and finished stock leaves only against a completed record.

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Site: Gazipur, Dhaka Division
Scope: Processing, filling, packing
On site: QC, warehouse, dispatch
Basis: Written specifications

Production flow

Seven stages, each with its own record.

No stage passes work forward on assumption. A deviation stops the batch at the stage where it was found.

How quality sits across this

01
Receiving
Ingredients and packaging arrive against a purchase specification. Vehicles, documents and consignments are checked before anything is accepted onto the site.
02
Storage
Accepted materials are stored by type and condition, segregated where required, and issued in date order.
03
Preparation
Materials are weighed and prepared to the batch record. Water used in production is treated on site.
04
Processing
Batches are processed to fixed parameters. Deviations stop the batch rather than travel with it.
05
Filling and packaging
Product is filled, sealed, coded and packed. Fill level, seal integrity and coding are checked through the run.
06
Hold and release
Finished stock is held until the required checks are complete and the batch record is signed off.
07
Dispatch
Released stock is picked, loaded and documented so each consignment can be traced back to its batch.

Site controls

The plant holds a known state.

Hygiene, sanitation, utilities, pest control, maintenance and foreign body control are scheduled, recorded and verified. They are conditions of running, not periodic exercises.

Detail of stainless process equipment and valve manifold

Hygiene: Zoning, personal hygiene rules and controlled access to production areas apply to staff, contractors and visitors alike.
Sanitation: Cleaning is scheduled by area and equipment, recorded, and verified before production restarts.
Utilities: Water, steam, compressed air and refrigeration are maintained and monitored as part of the production system.
Pest control: A managed programme with defined monitoring points, inspection records and corrective action.
Maintenance: Planned maintenance on process and packaging equipment, with hygienic clearance before a line returns to production.
Foreign body control: Physical controls at defined points in the process, checked at set intervals and recorded.
Warehousing: Segregated storage by status and condition, stock rotation, and controlled release of finished goods.
Dispatch: Vehicle checks, load documentation and batch records that connect each delivery to its production run.